China manufacturer Custom Injection Molded Parts Plastic End Caps Plastic Universal Wheel Auto Parts

Product Description

Company profile:

We are a professional production factory specialized in sheet metal fabrication mainly stamping, deep drawing, welding and wire bending.
We have our own equipments for a whole production flow, from mould design, prototypes develop, processing, assembly to surface coating. We have a high level team of engineers to provide you with the most practical and cost-effective solutions. Our workers are experienced and our quality control is strict. We have the ability to provide clients with high quality and low price products. Aligning ourselves with purchasers in the same vision of providing superior quality, has contributed to our success. Also honesty is our best policy. Our philosophy is simple: we deliver our promises.
If you are looking for a manufacturer to fill all of your custom sheet metal parts for your production or business, then you come to the right place. CHINAMFG Hardware provides free technical assistance for your projects. When you contact us, you’re assured of an experience that exceeds your expectations, you’ll enjoy place of mind knowing that you found dedicate professionals.
 

More products:
Detail For Customized CHINAMFG :

Item Customized plastic parts
Craft Process Injection or Extrusion
Plastic
Granules
Can be UL, FDA, RoHS etc.
Quality Control ISO9001 and ISO14001
Mold Material S316,H13,718,738,P20,H13,420SS
Mold Life 300,000 shots or 1,000,000 shots
Mold Cavity Single-cavity or Multi-cavity
Material ABS, Nylon, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE, etc.
Hardness 70-90degree
Size/Color The size and color can be customized base on customer’s requirement, customer’s drawing or samples.
Surface treatment Polished or matte surface, painting, texture, vacuum aluminizing and can be stamped with logo etc.
Size Tolerance ±0.05mm
Friendly Reminder For customized parts we need to make mold for it and you have to pay for the mold fee.
The mold belongs to you and we will keep it well for next time use.
Work Flow Step1: Make tooling first and usual need 2~~3 weeks. Step2: Produce and confirm samples.
Step3: One week for mass production usual.
Confirm samples Free samples can be offered for confirm but customer need to pay for the shipping cost.
(The main thing is to check the fits first.)
Package Inner clear plastic bag/outside carton/wooden pallets/ or any other special package as per customer’s requirements.
Delivery Time Total takes 2~~4weeks usual
Payment Terms PAYPAL, T/T, Western Union
Shipping Usual FEDEX, UPS, DHL, TNT, EMS or base on customer’s requirement.

  Our ability:

Fastener
Main Varieties 1.Screws, Nuts, Bolts, Washers,hinges
2.Standard fasteners and no-standard fasteners are all available
3.Solidworks, STEP, IGS, AutoCAD
Equipment Capacity 60 sets screws manufacturing machines.
Material Carbon Steel, Stainless Steel, Brass, Aluminum, etc.
Additional Services Finishing: Cleaning, deburring, heat treating, plating, Anodizing
Assembly: Riveting, welding, tapping, staking

Spring
Main Varieties Compression spring
Wire bend form spring/hook
Torsion spring
Extension spring
Spiral Spring
Equipment Capacity 18 sets CNC spring machines
Materials Spring Steel wire, steel wire, stainless steel wire, music wire or other available material.
Wire diameter 0.1mm to 6.0mm
Tolerances 001″ (.571mm)

Stamping
Capabilities 1.Progressive / Fourslide stamping
2.In-die tapping
3.Professional manufacturing department for OEM / ODM Toolings/Moulds
Press Capacity 10 to 250 tons
Equipment Capacity 40 sets stamping machines
Aplications Brackets,Clamps,Clips,Connectors
Contacts,Cups,Flat springs,Levers
Mounting plates,Retainers,Strain Reliefs
Terminals,etc.
Additional Services Finishing: Cleaning, deburring, heat treating, plating
Assembly: Riveting, welding, tapping, staking
Prototype stamping

Deep drawing
Material available Carbon steel(CRS/SPCC, SECC, etc), Stainless steel, spring steel, Bronze(berylium, phosphor, etc), brass, copper alloy, aluminum alloy, tinplate, nickel silver, plastic
Surface treatment available Zinc/nickel/chrome/tin plating(colour or natural), Galvanization, anodizing, oil spraying, powder coating, polishing, passivate, brush, wire drawing, etc.
Metal processing available Stamping parts:Tooling making, samples approval, cutting, stamping, punching, tapping, welding, bending and forming, finishing, assembly CNC parts:CNC lathe milling, CNC lathe turning, drilling, tapping, finishing, assembly, packing
Specification OEM/ODM, make per customer’ s drawing or sample
Tolerance Stamping parts:0.01-0.1mm, CNC machining parts:0.1-0.002mm

Cnc Machining
Capabilities CNC Milling, CNC lathe / turning
CNC Turning with Live Tooling
Solidworks, STEP, IGS, AutoCAD
Multi-Axis Aircraft Machining
Equipment Capacity 20 sets 3 / 4 Axis CNC Milling Machines, 40 stes CNC lathe / turning machines
Materials Aluminum to Hardened Steels and Exotic Alloys, Plastic, Brass, etc.
Additional Services Finishing:Anodized, Cleaning, deburring, heat treating, plating
Assembly: Riveting, welding, tapping, staking
Prototype available

  ONE-STOP SERVICE:

Machine list:

Machine Quantity Parameter
 
Punch press 30 25T-250T
 
Hydraulic press 6 160T-315T
 
Cutter machines 3 CNC flame cutting machine, Air plasma cutting machine, Laser cutting machine
 
Shearing machines 2 6*2500mm, 8*2500mm
 
Bending machines 2 6*2500mm, 8*3200mm
 
All kinds of welding machines 10 Electric welding machine, Carbon dioxide protection welding machine,
arc welding machine, CNC automatic welding machine,
Butt welding machine, Spot welding machines
 

FAQ

Q: How soon can I get reply after send inquiry?
A:All inquiries will be replied within 2 hours except sleeping time in China.    
 
Q: How soon can I get samples ?
A: The drawing determines the length of time,Generally samples can be sent out within 10 working days after product drawing confirmed by both side.  
 
Q: What file format can you accept for my products?
A: 1.We can accept varies format, step, stp, jpg,pdf, dwg, dxf,3d and so on.    
     2.If you do not have a prepared CAD file, we can accept a scan of a hand drawn design.  
 
Q: If I don’t have drawing, how can I get sample ?
A: If you don’t have any drawing,you can send us your sample, we will scan it and make 2D and 3D drawing first, then make sample for you.
 
Q: What are many common materials that you use in projects?  
A: Aluminum,Stainless Steel, Carbon Steel, Copper, Plastics and so on.
 
Q: What’s your MOQ(minimum order quantity)
A: Our MOQ is 100 pcs, you are welcome to send us trial order to test our quality and service.
 
Q: What’s the payment term do you accept?
A: EXW/FOB ZheJiang , paid by T/T, Western Union. 

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Material: PP
Application: Household, Electronics, Automotive, Agricultural
Certification: ISO
Samples:
US$ 30/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

Can injection molded parts be customized or modified to meet unique industrial needs?

Yes, injection molded parts can be customized or modified to meet unique industrial needs. The injection molding process offers flexibility and versatility, allowing for the production of highly customized parts with specific design requirements. Here’s a detailed explanation of how injection molded parts can be customized or modified:

Design Customization:

The design of an injection molded part can be tailored to meet unique industrial needs. Design customization involves modifying the part’s geometry, features, and dimensions to achieve specific functional requirements. This can include adding or removing features, changing wall thicknesses, incorporating undercuts or threads, and optimizing the part for assembly or integration with other components. Computer-aided design (CAD) tools and engineering expertise are used to create custom designs that address the specific industrial needs.

Material Selection:

The choice of material for injection molded parts can be customized based on the unique industrial requirements. Different materials possess distinct properties, such as strength, stiffness, chemical resistance, and thermal stability. By selecting the most suitable material, the performance and functionality of the part can be optimized for the specific application. Material customization ensures that the injection molded part can withstand the environmental conditions, operational stresses, and chemical exposures associated with the industrial application.

Surface Finishes:

The surface finish of injection molded parts can be customized to meet specific industrial needs. Surface finishes can range from smooth and polished to textured or patterned, depending on the desired aesthetic appeal, functional requirements, or ease of grip. Custom surface finishes can enhance the part’s appearance, provide additional protection against wear or corrosion, or enable specific interactions with other components or equipment.

Color and Appearance:

Injection molded parts can be customized in terms of color and appearance. Colorants can be added to the material during the molding process to achieve specific shades or color combinations. This customization option is particularly useful when branding, product differentiation, or visual identification is required. Additionally, surface textures, patterns, or special effects can be incorporated into the mold design to create unique appearances or visual effects.

Secondary Operations:

Injection molded parts can undergo secondary operations to further customize or modify them according to unique industrial needs. These secondary operations can include post-molding processes such as machining, drilling, tapping, welding, heat treating, or applying coatings. These operations enable the addition of specific features or functionalities that may not be achievable through the injection molding process alone. Secondary operations provide flexibility for customization and allow for the integration of injection molded parts into complex assemblies or systems.

Tooling Modifications:

If modifications or adjustments are required for an existing injection molded part, the tooling can be modified or reconfigured to accommodate the changes. Tooling modifications can involve altering the mold design, cavity inserts, gating systems, or cooling channels. This allows for the production of modified parts without the need for creating an entirely new mold. Tooling modifications provide cost-effective options for customizing or adapting injection molded parts to meet evolving industrial needs.

Prototyping and Iterative Development:

Injection molding enables the rapid prototyping and iterative development of parts. By using 3D printing or soft tooling, prototype molds can be created to produce small quantities of custom parts for testing, validation, and refinement. This iterative development process allows for modifications and improvements to be made based on real-world feedback, ensuring that the final injection molded parts meet the unique industrial needs effectively.

Overall, injection molded parts can be customized or modified to meet unique industrial needs through design customization, material selection, surface finishes, color and appearance options, secondary operations, tooling modifications, and iterative development. The flexibility and versatility of the injection molding process make it a valuable manufacturing method for creating highly customized parts that address specific industrial requirements.

How do innovations and advancements in injection molding technology influence part design and production?

Innovations and advancements in injection molding technology have a significant influence on part design and production. These advancements introduce new capabilities, enhance process efficiency, improve part quality, and expand the range of applications for injection molded parts. Here’s a detailed explanation of how innovations and advancements in injection molding technology influence part design and production:

Design Freedom:

Advancements in injection molding technology have expanded the design freedom for part designers. With the introduction of advanced software tools, such as computer-aided design (CAD) and simulation software, designers can create complex geometries, intricate features, and highly optimized designs. The use of 3D modeling and simulation allows for the identification and resolution of potential design issues before manufacturing. This design freedom enables the production of innovative and highly functional parts that were previously challenging or impossible to manufacture using conventional techniques.

Improved Precision and Accuracy:

Innovations in injection molding technology have led to improved precision and accuracy in part production. High-precision molds, advanced control systems, and closed-loop feedback mechanisms ensure precise control over the molding process variables, such as temperature, pressure, and cooling. This level of control results in parts with tight tolerances, consistent dimensions, and improved surface finishes. Enhanced precision and accuracy enable the production of parts that meet strict quality requirements, fit seamlessly with other components, and perform reliably in their intended applications.

Material Advancements:

The development of new materials and material combinations specifically formulated for injection molding has expanded the range of properties available to part designers. Innovations in materials include high-performance engineering thermoplastics, bio-based polymers, reinforced composites, and specialty materials with unique properties. These advancements allow for the production of parts with enhanced mechanical strength, improved chemical resistance, superior heat resistance, and customized performance characteristics. Material advancements in injection molding technology enable the creation of parts that can withstand demanding operating conditions and meet the specific requirements of various industries.

Process Efficiency:

Innovations in injection molding technology have introduced process optimizations that improve efficiency and productivity. Advanced automation, robotics, and real-time monitoring systems enable faster cycle times, reduced scrap rates, and increased production throughput. Additionally, innovations like multi-cavity molds, hot-runner systems, and micro-injection molding techniques improve material utilization and reduce production costs. Increased process efficiency allows for the economical production of high-quality parts in larger quantities, meeting the demands of industries that require high-volume production.

Overmolding and Multi-Material Molding:

Advancements in injection molding technology have enabled the integration of multiple materials or components into a single part through overmolding or multi-material molding processes. Overmolding allows for the encapsulation of inserts, such as metal components or electronics, with a thermoplastic material in a single molding cycle. This enables the creation of parts with improved functionality, enhanced aesthetics, and simplified assembly. Multi-material molding techniques, such as co-injection molding or sequential injection molding, enable the production of parts with multiple colors, varying material properties, or complex material combinations. These capabilities expand the design possibilities and allow for the creation of innovative parts with unique features and performance characteristics.

Additive Manufacturing Integration:

The integration of additive manufacturing, commonly known as 3D printing, with injection molding technology has opened up new possibilities for part design and production. Additive manufacturing can be used to create complex mold geometries, conformal cooling channels, or custom inserts, which enhance part quality, reduce cycle times, and improve part performance. By combining additive manufacturing and injection molding, designers can explore new design concepts, produce rapid prototypes, and efficiently manufacture customized or low-volume production runs.

Sustainability and Eco-Friendly Solutions:

Advancements in injection molding technology have also focused on sustainability and eco-friendly solutions. This includes the development of biodegradable and compostable materials, recycling technologies for post-consumer and post-industrial waste, and energy-efficient molding processes. These advancements enable the production of environmentally friendly parts that contribute to reducing the carbon footprint and meeting sustainability goals.

Overall, innovations and advancements in injection molding technology have revolutionized part design and production. They have expanded design possibilities, improved precision and accuracy, introduced new materials, enhanced process efficiency, enabled overmolding and multi-material molding, integrated additive manufacturing, and promoted sustainability. These advancements empower part designers and manufacturers to create highly functional, complex, and customized parts that meet the demands of various industries and contribute to overall process efficiency and sustainability.

What industries and applications commonly utilize injection molded parts?

Injection molded parts find widespread use across various industries and applications due to their versatility, cost-effectiveness, and ability to meet specific design requirements. Here’s a detailed explanation of the industries and applications that commonly utilize injection molded parts:

1. Automotive Industry:

The automotive industry extensively relies on injection molded parts for both interior and exterior components. These parts include dashboards, door panels, bumpers, grilles, interior trim, seating components, electrical connectors, and various engine and transmission components. Injection molding enables the production of lightweight, durable, and aesthetically pleasing parts that meet the stringent requirements of the automotive industry.

2. Consumer Electronics:

Injection molded parts are prevalent in the consumer electronics industry. They are used in the manufacturing of components such as housings, buttons, bezels, connectors, and structural parts for smartphones, tablets, laptops, gaming consoles, televisions, cameras, and other electronic devices. Injection molding allows for the production of parts with precise dimensions, excellent surface finish, and the ability to integrate features like snap fits, hinges, and internal structures.

3. Medical and Healthcare:

The medical and healthcare industry extensively utilizes injection molded parts for a wide range of devices and equipment. These include components for medical devices, diagnostic equipment, surgical instruments, drug delivery systems, laboratory equipment, and disposable medical products. Injection molding offers the advantage of producing sterile, biocompatible, and precise parts with tight tolerances, ensuring safety and reliability in medical applications.

4. Packaging and Containers:

Injection molded parts are commonly used in the packaging and container industry. These parts include caps, closures, bottles, jars, tubs, trays, and various packaging components. Injection molding allows for the production of lightweight, durable, and visually appealing packaging solutions. The process enables the integration of features such as tamper-evident seals, hinges, and snap closures, contributing to the functionality and convenience of packaging products.

5. Aerospace and Defense:

The aerospace and defense industries utilize injection molded parts for a variety of applications. These include components for aircraft interiors, cockpit controls, avionics, missile systems, satellite components, and military equipment. Injection molding offers the advantage of producing lightweight, high-strength parts with complex geometries, meeting the stringent requirements of the aerospace and defense sectors.

6. Industrial Equipment:

Injection molded parts are widely used in industrial equipment for various applications. These include components for machinery, tools, pumps, valves, electrical enclosures, connectors, and fluid handling systems. Injection molding provides the ability to manufacture parts with excellent dimensional accuracy, durability, and resistance to chemicals, oils, and other harsh industrial environments.

7. Furniture and Appliances:

The furniture and appliance industries utilize injection molded parts for various components. These include handles, knobs, buttons, hinges, decorative elements, and structural parts for furniture, kitchen appliances, household appliances, and white goods. Injection molding enables the production of parts with aesthetic appeal, functional design, and the ability to withstand regular use and environmental conditions.

8. Toys and Recreational Products:

Injection molded parts are commonly found in the toy and recreational product industry. They are used in the manufacturing of plastic toys, games, puzzles, sporting goods, outdoor equipment, and playground components. Injection molding allows for the production of colorful, durable, and safe parts that meet the specific requirements of these products.

9. Electrical and Electronics:

Injection molded parts are widely used in the electrical and electronics industry. They are employed in the production of electrical connectors, switches, sockets, wiring harness components, enclosures, and other electrical and electronic devices. Injection molding offers the advantage of producing parts with excellent dimensional accuracy, electrical insulation properties, and the ability to integrate complex features.

10. Plumbing and Pipe Fittings:

The plumbing and pipe fittings industry relies on injection molded parts for various components. These include fittings, valves, connectors, couplings, and other plumbing system components. Injection molding provides the ability to manufacture parts with precise dimensions, chemical resistance, and robustness, ensuring leak-free connections and long-term performance.

In summary, injection molded parts are utilized in a wide range of industries and applications. The automotive, consumer electronics, medical and healthcare, packaging, aerospace and defense, industrial equipment, furniture and appliances, toys and recreational products, electrical and electronics, and plumbing industries commonly rely on injection molding for the production of high-quality, cost-effective, and functionally optimized parts.

China manufacturer Custom Injection Molded Parts Plastic End Caps Plastic Universal Wheel Auto Parts  China manufacturer Custom Injection Molded Parts Plastic End Caps Plastic Universal Wheel Auto Parts
editor by CX 2024-01-30