China OEM China Professional Clear Acrylic Plastic Moulds Injection Molding Plastic Injection Molded Transparent Parts common injection molded parts

Product Description

China Professional clear acrylic plastic moulds injection molding plastic injection molded transparent parts

Product Description

Supply type: Make to order as drawing or sample( Any dimension customized nonstandard parts)
Manufacture: HangZhou CZPT Composite Material Co., Ltd.
Factory started in 1994 with ISO9001:2008 ,ISO14001,ISO45001 Quality system
Reliable quality and sincere services – our mission
Free Molding Fees
once quantity reach to 50000 pcs

We can offer the full range of service from mold designing, making, plastic part molding to printing, assembly, package, and shipping arrangement.

  • We are plastic injection molding CZPT manufacturer. 
  • We provide solutions to manufacturing from start to finish.
  • Our expertise enables us to provide clients with superior product by providing the
  • highest quality in design, development, and solutions for precision injection molding and related manufacturing.
  • We have over 20 years production experience.

Description of product

Material Nylon+GlassFiber,GF-ABS,POM,PP,PC,PA66,UHMW-PE,PPS etc.
Process Injection molding ,CNC machining ,Extrusion process
Surface Matted/Smooth, as clients’ request
Size As same as drawing
Color Nature /White/Black/Yellow/Red/Blue
Application Industry : Packing machines/Filling /beer machines /Conveyor equipment ,Mine Equipment etc.
Electronic: hausehold appliances,VR,precise instrument
Auto spare parts: covers, gears, bushing ,pipes ,etc.
Molding type General Molding,Insert Molding, Over Molding ,Double color molding
Cavities Simple, Multi -cavities(10-40)
Price Advantaged prices ( Direct from our factory)
Sample Free sample supply
Molding time 15-25days
Delivery time 7-15days after sample quality confirmed

Detailed Photos

We offers comprehensive custom plastic injection molding services to a wide range of industries.  From low volume work to high volume production runs, we have the expertise and facilities to meet our customers’ contract manufacturing needs. We offer 2 shot, sandwich and insert injection molding as well as micro and gas assist molding. We have both 10K and 100K clean room manufacturing facilities for those customers in the medical, pharmaceutical, food, beverage and electronics industries. Our comprehensive plastic injection molding abilities include machines with clamping forces from 18 to 3,000 tons, allowing us to produce nearly any plastic part including micro parts, thin-walled parts, and large components that require multiple shots.

We can source and mold any grade of material from typical commodity grade plastics, to engineering, functional, and structural grade materials in a variety of colors and formulations. In addition to injection molding, we offer many secondary services including sonic vibration, RF welding, hot stamping, etching, printing, plating, and packaging. Our manufacturing processes are highly automated, which allows us to run a precise and efficient production floor with minimal overhead costs. These capabilities allow us to provide fast and cost competitive manufacturing services to our customers without sacrificing precision and quality.

Related custom plastic part
 

Enclosure Design custom made ABS/PC plastic products oem machine mould silicone plastic injection molding partsPlastic injection molding is the preferred process for manufacturing plastic parts, as it is ideal for producing high volumes of low-cost CZPT with high tolerance precision, repeatability and no extra finishing required.

“Ideal Pro” began OEM & ODM Rubber & Plastic manufacturing since 1997. Our company owns professional, complete production equipments. Injection Machines total 20 sets, from 80T to 800T. With high precision and top quality.

Hot sale product

Mold manufacturing

We have our own mould making production line, which is better for us to control the quality, improve our efficiency, and shorten the production time. Our mould lifetime usually can reach over 1,000,000 shots.

Prototype material
If you need Rapid Prototypes to test the part structure before mould investing, we can do 3D printing and CNC machining for you within 2-3 working days. We have our own production line for prototyping, Prototypes material can be ABS, POM, PP, PC, PE, PA(Nylon), PA+GF, PVC, PBT, ABS+PC, etc. Prototype Main Process: SLA, SLS, CNC, PJP.

Our Service

We provide mold design,precision plastic mold making,custom best quality plastic injection molding,Assembly Work, Pad Printing, Silk Screen Print, Paint, Ultrasonic Welding and Packaging Services.

Service and Advantage
1.OEM ODM service,Replacement parts
2.Good Factory prices
3.Help you get final real products from your idea
4.Various materials for your parts choice
5.No order too small to do
6.Good suggestion on the products materials and technique according your application
7.Prompt offer and reply
8.Strict and carefully quality inspection
9.High efficiency delivery time
10.Continuous service after sales

Application
Industry : Packing machines/Filling /beer machines /Conveyor equipment ,Mine Equipment etc.
Electronic: hausehold appliances,VR,precise instrument
Auto spare parts: covers, gears, bushing ,pipes ,etc.

Packing :
Packed by plastic bag or foam bags inside and carton or wooden cases outside

Transportation :
We Cooperate with Fastest Express 3-5days time such as DHL,Fedex,UPS,SF-express, EMS etc and best forwarder by sea .

By Train along One Belt One Road to Europe within 20days.

Company Profile

HangZhou CZPT Composite Material Co., Ltd. was established in 1994 and is located in HangZhou City, ZheJiang Province. It is a modern high-tech enterprise integrating R&D, manufacturing and market development of engineering plastics and rubber products.The products produced by the company have covered more than 20 provinces and autonomous regions across the country and exported to more than 30 countries such as Europe, America, Africa, Russia, Mongolia, Uzbekistan, etc. Products are widely used in food machinery, beer and beverage machinery, steel rolling, mining machinery, textile machinery, automobiles, automated conveying machinery, electric power, ports, ship terminals, coking, coal, papermaking, textiles, chemicals, environmental protection and other related industries.

Our main production materials are UHMW-PE, HDPE, MC Nylon, PA6, pa66s, pom, pvc, abs, polyurethane, silicone, rubber and other products for processing and customization. The company has more than 100 lathes, grinders, planers, milling machines, punching machines, CNC gantry CNC machining centers, injection molding machine equipment, vulcanizer equipment, and extruder equipment. The company has obtained multiple departmental honor certificates and passed iso9001: 2000 Quality system recognition
 

Customer Photos

Exhibition

Packaging & Shipping

Packing Details : Inner plastic bag,outside carton box,last is the pallet,all are based on the customers’ requirments.
Delivery Details : 10-30 days after you confirm the samples.
Payment terms: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us.

FAQ

Q1. When can I get the price?
A: We usually quote within 24 hours after we get your inquiry. If your are very urgent, please call us or tell us in your email so that we will regard your inquiry priority.

Q2. How long is the lead-time for mold?
A: It all depends on the mold’s size and complexity. Normally, the lead time is 25-35 days. If the molds are very simple and not big size, we can work out within 15 days.

Q3. I have no drawing, how should I start the new project?
A: You can supply us sample, we will help to finish the drawing design.

Q4. Before shipment, how to make sure the products quality?
A: If you don’t come to our factory and also don’t have the third party for inspection, we will be as your inspection worker. We will supply you a video for production process detail include process report, products size, structure and surface detail, packing detail and so on.

Certification: ISO14000, ISO9001
Binder Type: Acrylic Binder
Powder Type: MIM
Shaping Mode: Plastic Injection Mould
Design Service: According to The Customer Requirement
Material: ABS,PP, Nylon,PC or Any Other Material as You Need
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

Injection molded partt

What Is Injection Moulding?

Injection molding is a process of producing precision-molded parts by fusing raw plastics and guiding them into a mold. The main components of an injection mold are a hopper, barrel, and reciprocating screw. Before injection, the raw plastics are mixed with coloring pigments and reinforcing additives.

Characteristics of injection molded parts

Injection molding is the process of manufacturing plastic parts. It uses thermoplastic, thermoset, or elastomers to manufacture components. The range of materials is enormous and includes tens of thousands of different polymers. They are blended with other materials and alloys to produce a wide range of properties. Designers select the appropriate materials for the job based on the properties and functions desired in the finished part. During the mold design process, mold materials must be carefully chosen, as different materials require different molding parameters.
Injection molding requires precise tolerances of the temperature and strain levels. The maximum strain level is about 0.15 percent. It is possible to adjust these parameters to meet the requirements of an injection molding project. The resulting products can be easily checked for quality by measuring the strain and temperature of the mold inserts in real time.
Injection molding is known for its laminar flow of the polymer. However, there is still a possibility for side-to-side thermal variations in the part forming cavity. This is illustrated in FIG. 4. The part has high and low sheared areas; the higher sheared areas flow on the bottom side of the part, while the lower sheared areas flow on the top side.
Injection molding is used to make many different types of plastic parts, from small parts to entire body panels of a car. These parts can be made from a variety of different materials, such as polypropylene for toys and ABS for consumer electronics. They can also be made from metal, such as aluminum or steel.
The melting temperature of plastic parts must be appropriate for the project’s specifications. The mold should be large enough to produce the parts desired. This will minimize the impact of uneven shrinkage on the product’s dimensional accuracy. In addition to the temperature, a mold must be designed with the material’s properties in mind.

Tooling fabrication

Injection molded parttInjection molded parts are produced using molds. This process is a complex process that requires customization to ensure proper fit and function. The main component of a mold is the base, which holds the cavities, ejectors and cooling lines. The size and position of these components are crucial to the production of quality parts. Incorrectly sized vents can cause trapped air to enter the part during the molding process. This can lead to gas bubbles, burn marks, and poor part quality.
The material used for tooling fabrication is usually H-13 tool steel. This steel is suitable for injection molded parts as it has a low elongation value. The material used to fabricate tooling for injection molded parts typically has a high yield strength. The material used for injection moulding tooling is typically 420 stainless steel or H-13 tool steel. These materials are suitable for most injection molding processes and have comparable yield strength compared to wrought or MIM parts.
Another important part of tooling fabrication is the design of the mold. It is important to design the mold with a draft angle, as this will make ejection easier and reduce costs. A draft angle of 5o is recommended when designing a tall feature. Choosing a draft angle is essential to ensuring that the plastic part is free from air bubbles after injection molding.
Injection moulding tooling costs can account for as much as 15% of the cost of an injection moulded part. With innovation in mould materials and design, tooling fabrication can be more efficient and cost-effective.

Surface finishes on injection molded parts

Injection molded parttSurface finishes on injection molded parts can have a variety of effects on the part’s appearance and performance. Different materials lend themselves to different kinds of surface finishes, with some plastics better suited for smooth, glossy finishes than others. The type of surface finish is also affected by several factors, including the speed of injection and the melt temperature. Faster injection speeds help improve the quality of plastic finishes by decreasing the visibility of weld lines and improving the overall appearance of the parts.
For a smooth plastic surface finish, some companies require a high level of roughness on the part. Others may prefer a more rough look, but both options can have their benefits. The type of surface finish chosen will depend on the part’s purpose and intended application. For example, a glossy plastic finish may be preferred for a cosmetic part, while a rougher finish may be better suited for a mechanical part that must be tough and cost-effective.
Surface finishes on injection molded parts are often customized to match the application. For example, some parts require a rough surface finish because they require a greater amount of friction. These parts may require a sandblasting process to achieve the desired texture. Other processes can also be used to control plastic texture.
The type of surface finish depends on the materials used, as well as the design and shape of the part. The type of material used, additives, and temperature also have an impact on the surface finish. It is also important to consider surface finishes early in the design process.

Importance of a secondary operation to improve accuracy

While most injection molded parts do not require secondary operations, some components do require this type of processing. The surface finish of a component will determine how well it functions and what other secondary operations are necessary. Depending on the part’s function, a smooth or textured surface may be appropriate. Additionally, some parts may require surface preparation before applying adhesives, so an accurate surface finish can make all the difference. In order to achieve the desired finish, the injection molder should have experience molding different materials. He or she should also have the knowledge of how to simulate the flow of a mold. Also, experienced molders know how to mix materials to achieve the desired color, avoiding the need for secondary painting processes.
Injection molding is a complex process that requires precision and accuracy. The optimal temperature of the melted plastic must be chosen, as well as the mold itself. The mold must also be designed for the correct flow of plastic. In addition, it must be made of the best thermoplastic material for the part’s design. Finally, the correct time must be allowed for the part to be solid before it is ejected. Many of these issues can be overcome with specialized tooling that is customized to the part’s design.
Injection molding offers the opportunity to make complex parts at low cost. It also allows manufacturers to make parts with complicated geometries and multiple functions.
China OEM China Professional Clear Acrylic Plastic Moulds Injection Molding Plastic Injection Molded Transparent Parts   common injection molded partsChina OEM China Professional Clear Acrylic Plastic Moulds Injection Molding Plastic Injection Molded Transparent Parts   common injection molded parts
editor by CX 2023-04-18